Ford 4.6 Intake Manifold Guide Problems, Recalls, and Upgrades
Dorman intake 4.6L. Truck is a 2007 F150 4.6L XLT 4x4 Supercrew. I had the intake manifold replaced a few years ago with the Dorman intake. It is a universal and has a rubber cap over a fitting that isn't used with my truck towards the firewall. The rubber cap blew off again tonight, at the rear passenger side of the engine.
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Depending on if you opt for an updated 4.6 PI intake manifold or a Doorman 4.6 intake manifold (which we'll cover in a minute), parts can range from $230 to $350. The job will usually be billed at around 4 hours which will usually amount to around $600-$800. That brings the repair shop total to between $850-$1,150.
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What are Ford 4.2 V6 intake manifold problems? Early gasket problems were overcome by the Ford 4.2 V6 engine, commonly known as the Canadian Essex engine, to become a dependable long-running engine. But those early problems tarnished the engine's reputation. However, the Ford 4.2L v6 is a value when compared to many Ford engines.
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Vehicle owners alleged that Ford installed plastic intake manifolds that were prone to cracking and caused coolant leaks on some 1996 to 2001 models. If every customer files a claim, the settlement could cost Ford as much as $375 million.. 2003 mercury 4.6 intake manifold cracked. any recalls car has 83000 on it . car was service at ford.
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Ford began using a composite plastic intake manifold on the SOHC 4.6 motor to save weight and increase airflow within the manifold. While the idea was noble, it seems that over time this plastic manifold may develop cracks which may result in coolant leakage. This leakage causes overheating, and if all the coolant is lost, this may result in.
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Intake Manifold; Victor Jr. Ford 4.6L SOHC; Intake Manifold; 2900-7500rpm; For Carburetor; 99-04 Ford 4.6L SOH. Part Number: EDL-2838. 5.0 out of 5 stars. Estimated Ship Date: Today. Free Shipping.Loading Estimated Ship Date: Today. Free Shipping;
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The fatal flaw. The 4.6 was designed with a plastic intake manifold, and from model years 1996 to 2001, this manifold was prone to failure. The plastic is subjected to thousands of heat/cool cycles, in which the manifold will expand and contract. Ford designed the earlier manifolds with the alternator bracket mounted right into the plastic.
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Ford Motor Company will extend the recall (01M02) on 4.6L V8 equipped vehicles with plastic intake manifolds. Some of the composite intake manifolds used on 4.6L SOHC engines may develop fatigue cracks at the coolant crossover duct. This condition could result in engine coolant leakage which, if not serviced, may cause engine overheating.
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2) Intake Manifold Problems. Intake manifold issues primarily affect 4.6L engines up to the 2001 model year. These manifolds are made from plastic, which isn't a serious problem in itself. Plenty of engines use plastic intake manifolds. The flaw with the Ford 4.6 intake manifold is the alternator bracket mounts into the plastic.
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isn't there enough of this problem happening to have a recall and fix the issue.It seems like a big issue all the ford garages have this manifold on back order and cannot tell you when they will show up. FoDaddy October 12, 2020, 2:37pm 6. There's no shortage of OEM Gen2 truck intake manifolds. They sell online for around $470-$530.
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0. Dallas, Texas. May 17, 2005. #1. I've heard things about the 1996-1998 4.6 2V intake manifold, that since it's plastic it is very prone to coolant leakage, my 96 GT is that way right now. I have a crack in the rear of the manifold and now the green coolant is leaking out, not very much but enough for the light on the dash to pop up every now.
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Ford Explorer, early 2002. [edit] Spark plug issues. 2-valve 4.6 L, 5.4 L, and 6.8 L engines found in many 1997-2008 Ford, Lincoln, and Mercury vehicles have an issue with stripped or missing spark plug threads in the cylinder heads. Ford acknowledges this issue in TSB 07-21-2 as well as earlier TSB's.
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2009 f150 4.6L coolant plug replacement. Quote: Originally Posted by mustangracer. Had the intake manifold replaced on a 2009 about 8 months ago, the gaskets were coming apart. The new unit had a plug pop off. a port that is not used in this application of the 4.6. The dealer replaced the plug but I still occasionally smell coolant and.
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The most common symptoms of a bad or cracked intake manifold are rough idle and a check engine light on your dashboard. You may also notice a loss in engine performance together with misfires. In rare cases, it may cause an external coolant leak. Here is a more detailed list of the signs of a bad or cracked intake manifold to look for: 1.